Position Summary:
The Test Engineer is responsible for executing and ensuring the on-time development of reliable transmissions tests, which ensure new or modified products are able to be manufactured, meet customer specifications, and maintain company standards, in addition to serving as a technical liaison for test activities in order to support internal and external customers. Works on multiple complex projects requiring innovative.
Position Responsibilities:
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Perform test engineering and related analysis as required to support internal and external customers.
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Execute all test activities including the definition of test plans, test procedures, and work orders for lab technicians.
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Develop complex tests to analyze/assess the effect of software release on hardware and hardware releases during production and application approval process.
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Develop complex test plans, procedures, work instructions from customer requirements DVP&Rs, and FMEAs.
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Setup, configure, and operate test setups, fixtures, and instrumentation as required by test plans, test standards, and customer instructions.
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Design test fixtures as required per customer requirements, test plan, and test standards; validate test and product designs accordingly.
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Implement and deploy test fixtures, testing apparatuses and machines.
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Lead troubleshooting and root cause analysis of issues in transmissions.
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Lead assembly and handling of prototype transmissions.
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Work with ZF engineering teams (program management, design, control and resident) and departments within global R&D.
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Plans multiple projects simultaneously. Estimates, tracks & completes project on time and within budget.
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Leads technical group of engineers\project and provides technical guidance to group.
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Works mostly independently with minimal supervision.
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Able to effectively train people outside his/her work group.
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Able to give effective presentations to critical/high level customers and effectively represent work group on review panels and cross-organizational teams. Can write convincing proposals and reports with all necessary backup material for external consumption.
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Extensive Interaction with customers
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Follow the design procedures and specifications established by division R&D.
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Ensure completion of all 8-Ds for testing-development issues.
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Participate in continuous improvement programs and provide support to team efforts.
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Maintain professional and technical knowledge by attending educational workshops, formal training, reviewing professional publications, establishing and expanding professional networks, and participating in professional societies.
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Ensure departmental compliance with all TS16949 policies and procedures.
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Perform other duties as assigned.
Essential Skills and Experience:
- B.S. in Mechanical Engineering or related field
- 5+ years of experience in testing within a powertrain and/or related area.
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Strong Functional/Product Knowledge, ability to train others
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Relies on experience and judgment to plan and accomplish goals.
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Performs a variety of complicated tasks.
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Ability to lead project(s)
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A wide degree of creativity and latitude is expected.
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Working knowledge of measurement techniques, hydraulics, and vehicle testing techniques.
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Proficient with Microsoft Office software
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Familiarity with data acquisition systems, data analysis, and data processing
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Ability to interface with cross-functional teams and all levels of personnel/management
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Strong problem solving and analytical skills
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Good verbal and written communication skills
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Able to manage multiple responsibilities
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Superior interpersonal, communications and listening skills
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Excellent English language competency
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Ability/willingness to travel both domestically and internationally (up to 25%)
Preferred Skills and experience:
- Master’s Degree in Mechanical Engineering
- 3+ years of experience with automatic transmission technology
- 1+ years of managing/directing others in addition to delegating/tracking independent work assignments and training programs
- Knowledge of 5S and Six Sigma problem-solving methodology
- Familiarity with plant operations, including machining, assembly and heat treatment
- IATF16949 awareness training
- Experience in Automotive industry
- Spanish and/or German Language Skills